Our basic roller leveler, the G3B, is a non-cassette leveler designed with one roll diameter for a specific product range. Although the G3B is cost-effective, it is still a high-quality leveler with many high-end features. With the range of sizes and options available, the G3B can be configured to match your needs and budget.
- Automatic self-calibration after roll grind or replacement parts
- Automatic setup based on material parameters
- Floating journals reduce journal bearing load for longer life and superior roll bend control
- Overload protection via drive load monitoring, hydraulic relief, and built-in software diagnostics
- Automatic journal-bearing lubrication system
- Can be opened to approximately 6” for cleaning and service
- Work roll modules can be quickly removed as sub-assembly for cleaning and service
- Frame sizes: 40,000 lb. up to 600,000 lb. separating load
- Widths: 36” to 96”
- Roll sizes: 0.875”, 1.3”, 1.5”, 1.75”, 2.25”, 3”, 3.5”, 4”, 4.5”
- Typical max gauge: Approximately 0.375” for the largest roll size, depending on material width and yield strength
- Pull thru for coil-to-coil lines
- Pull thru with pull roll after leveler for very light gauge CTL and coil-to-coil applications
- Upper roll assist drive for either coil-to-coil lines or used with optional pull roll
- All rolls driven via separate upper and lower pinion boxes and drive shafts
- MCI’s patented AutoSync® drive system compensates for differential roll speed, reduces drivetrain stress, lowers power consumption, and enhances leveling performance
- Tension-assisted leveling via a bridle roll drive system is ideal for coil-to-coil lines or coating lines
- Intermediate rolls to prevent backup bearings from marking material
- Chrome rolls to prevent oxide buildup
- Patented roll cleaning process to quickly and easily scrub work rolls between coils
- Lateral tilt to compensate for differences in material properties from edge to edge
- Work roll removal cart for quick extraction and installation of work rolls, improving efficiency and safety
- AutoFlat® automatic shape control system
- Job and product recipe storage
- Shape data logging system that records the processing history of coils
- Solvent spray systems designed to reduce oxide buildup in aluminum applications and enhance the roll-cleaning process for specific use cases
- S-loop and U-Loop systems for CTL, laser blanking and press feed operations
- Pinch roll, peeler table, edge guide and hold-down roll solutions for efficient coil threading from the decoiler
- Comprehensive entry equipment package, including coil car, decoiler and shear
- Side trimmer and scrap chopper options available at the entry or exit of the leveler
