Designers and Builders of Innovative Processing Equipment
Our cassette cart roller leveler, the G3CC, provides the ability to easily remove the cassette for cleaning, maintenance, exchange, etc. The lower bolster is actually a motor-driven cart that supports the cassette and rolls in and out of the leveler frame. The G3CC does not require a cassette docking station as the cart serves that purpose; however, an exchange system for two cassettes is common
- Automatic self-calibration after roll grind or parts replacement
- Automatic setup based on material parameters
- Floating journals reduce journal bearing load for longer life and superior roll bend control
- Overload protection via drive load monitoring, hydraulic relief, and built-in software diagnostics
- Automatic journal-bearing lubrication system
- Removable roll cassette for cleaning or changing work rolls. Different diameter cassettes can be exchanged to expand leveler gauge range.
- Work roll modules can be quickly removed as sub-assembly for cleaning and service
- Open bypass mode lowers lower work rolls and raises upper work rolls away from pass line. Used for coil-to-coil applications when leveler is not in use to prevent roll scuffing from strip.
- Frame sizes: 40,000 lb. up to 280,000 lb. separating load
- Widths: 36” to 84”
- Roll sizes: 0.875”, 1.3”, 1.5”, 1.75”, 2.25”
- Typical max gauge: Approximately .135” for the largest roll size, depending on material width and yield strength
- Pull thru for coil-to-coil lines
- Pull thru with pull roll after leveler for very light gauge CTL and coil-to-coil applications
- Upper roll assist drive for either coil-to-coil lines or used with optional pull roll
- MCI’s patented AutoSync® drive system compensates for differential roll speed, reduces drive stress, lowers power consumption, and enhances leveling performance
- Tension-assisted leveling via bridle roll drive system, ideal for coil-to-coil lines or coating lines
- Intermediate rolls to prevent backup bearings from marking material
- Chrome rolls to prevent oxide buildup
- Cassette exchange system to receive and store cassettes
- Off-line lifting bale and upper cassette rotator for easy cleaning and service of cassette
- Patented roll cleaning process to quickly and easily scrub work rolls between coils
- Lateral tilt to compensate for differences in material properties from edge to edge
- AutoFlat® automatic shape control system
- Job and product recipe storage
- Shape data logging system that records the processing history of coils
- Solvent spray systems designed to reduce oxide buildup in aluminum applications and enhance the roll-cleaning process for specific use cases
- S-loop and U-loop systems for CTL, laser blanking and press feed operations
- Pinch roll, peeler table, edge guide and hold-down roll solutions for efficient coil threading from the decoiler
- Comprehensive entry equipment package, including coil car, decoiler and shear
- Side trimmer and scrap chopper options available at the entry or exit of the leveler
