Our cassette cart roller leveler, the G3CC, provides the ability to easily remove the cassette for cleaning, maintenance, exchange, etc. The lower bolster is actually a motor-driven cart that supports the cassette and rolls in and out of the leveler frame. The G3CC does not require a cassette docking station as the cart serves that purpose; however, an exchange system for two cassettes is common
- Automatic self-calibration after roll grind or parts replacement
- Automatic setup based on material parameters
- Floating journals reduce journal bearing load for longer life and superior roll bend control
- Overload protection via drive load monitoring, hydraulic relief, and built-in software diagnostics
- Automatic journal-bearing lubrication system
- Removable roll cassette for cleaning or changing work rolls. Different diameter cassettes can be exchanged to expand leveler gauge range.
- Work roll modules can be quickly removed as sub-assembly for cleaning and service
- Open bypass mode lowers lower work rolls and raises upper work rolls away from pass line. Used for coil-to-coil applications when leveler is not in use to prevent roll scuffing from strip.
- Frame sizes: 40,000 lb. up to 280,000 lb. separating load
- Widths: 36” to 84”
- Roll sizes: 0.875”, 1.3”, 1.5”, 1.75”, 2.25”
- Typical max gauge: Approximately .135” for the largest roll size, depending on material width and yield strength
- Pull thru for coil-to-coil lines
- Pull thru with pull roll after leveler for very light gauge CTL and coil-to-coil applications
- Upper roll assist drive for either coil-to-coil lines or used with optional pull roll
- MCI’s patented AutoSync® drive system compensates for differential roll speed, reduces drive stress, lowers power consumption, and enhances leveling performance
- Tension-assisted leveling via bridle roll drive system, ideal for coil-to-coil lines or coating lines
- Intermediate rolls to prevent backup bearings from marking material
- Chrome rolls to prevent oxide buildup
- Cassette exchange system to receive and store cassettes
- Off-line lifting bale and upper cassette rotator for easy cleaning and service of cassette
- Patented roll cleaning process to quickly and easily scrub work rolls between coils
- Lateral tilt to compensate for differences in material properties from edge to edge
- AutoFlat® automatic shape control system
- Job and product recipe storage
- Shape data logging system that records the processing history of coils
- Solvent spray systems designed to reduce oxide buildup in aluminum applications and enhance the roll-cleaning process for specific use cases
- S-loop and U-loop systems for CTL, laser blanking and press feed operations
- Pinch roll, peeler table, edge guide and hold-down roll solutions for efficient coil threading from the decoiler
- Comprehensive entry equipment package, including coil car, decoiler and shear
- Side trimmer and scrap chopper options available at the entry or exit of the leveler
