Our drawer cassette roller leveler, the G3DC, provides the ability to easily remove the entire cassette for cleaning, service, exchange, etc. The G3DC requires either a docking station or an exchange system to remove the cassette.
- Automatic self-calibration after roll grind or parts replacement
- Automatic setup based on material parameters
- Floating journals reduce journal bearing load for longer life and superior roll bend control
- Overload protection via drive load monitoring, hydraulic relief and built-in software diagnostics
- Automatic journal-bearing lube lubrication system
- Removable roll cassette for cleaning or changing work rolls. Different diameter cassettes can be exchanged to expand leveler gauge range. This style leveler can achieve the widest gauge range.
- Frame sizes: 80,000 lb. up to 2,000,000 lb. separating load
- Widths: 36 to 96”
- Roll sizes: 0.875”, 1.3”, 1.5”, 1.75”, 2.25”, 3”, 3.5”, 4”, 4.5”, 5”, 6.5”, 8”, 9”
- Typical max gauge: Up to approximately 1” for the largest roll size, depending on material width and yield strength
- Pull thru for coil-to-coil lines
- Pull thru with pull roll after leveler for very light gauge CTL and coil-to-coil applications
- Upper roll assist drive for either coil-to-coil lines or used with optional pull roll
- All rolls driven via separate upper and lower pinion boxes and drive shafts
- MCI’s patented AutoSync® drive system compensates for differential roll speed, reduces drive stress, lowers power consumption and enhances leveling performance
- Tension-assisted leveling via bridle roll drive system, ideal for coil-to-coil lines or coating lines.
- Intermediate rolls to prevent backup bearings from marking material
- Chrome rolls to prevent oxide buildup
- Cassette exchange system to receive and store cassettes
- Off-line lifting bale and upper cassette rotator for easy cleaning and service of cassette
- Patented roll cleaning process to quickly and easily scrub work rolls between coils
- Lateral tilt to compensate for differences in material properties from edge to edge
- AutoFlat® automatic shape control system
- Job and product recipe storage
- Shape data logging system that records the processing history of coils
- Solvent spray systems designed to reduce oxide buildup in aluminum applications and enhance the roll-cleaning process for specific use cases
- S-loop and U-loop systems for CTL, laser blanking and press feed operations
- Pinch roll, peeler table, edge guide and hold-down roll solutions for efficient coil threading from the decoiler
- Comprehensive entry equipment package, including coil car, decoiler and shear
- Edge trimmer and scrap chopper options available at the entry or exit of the leveler
