Designers and Builders of Innovative Processing Equipment
Our drawer cassette roller leveler, the G3DC, provides the ability to easily remove the entire cassette for cleaning, service, exchange, etc. The G3DC requires either a docking station or an exchange system to remove the cassette.
- Automatic self-calibration after roll grind or parts replacement
- Automatic setup based on material parameters
- Floating journals reduce journal bearing load for longer life and superior roll bend control
- Overload protection via drive load monitoring, hydraulic relief and built-in software diagnostics
- Automatic journal-bearing lube lubrication system
- Removable roll cassette for cleaning or changing work rolls. Different diameter cassettes can be exchanged to expand leveler gauge range. This style leveler can achieve the widest gauge range.
- Frame sizes: 80,000 lb. up to 2,000,000 lb. separating load
- Widths: 36 to 96”
- Roll sizes: 0.875”, 1.3”, 1.5”, 1.75”, 2.25”, 3”, 3.5”, 4”, 4.5”, 5”, 6.5”, 8”, 9”
- Typical max gauge: Up to approximately 1” for the largest roll size, depending on material width and yield strength
- Pull thru for coil-to-coil lines
- Pull thru with pull roll after leveler for very light gauge CTL and coil-to-coil applications
- Upper roll assist drive for either coil-to-coil lines or used with optional pull roll
- All rolls driven via separate upper and lower pinion boxes and drive shafts
- MCI’s patented AutoSync® drive system compensates for differential roll speed, reduces drive stress, lowers power consumption and enhances leveling performance
- Tension-assisted leveling via bridle roll drive system, ideal for coil-to-coil lines or coating lines.
- Intermediate rolls to prevent backup bearings from marking material
- Chrome rolls to prevent oxide buildup
- Cassette exchange system to receive and store cassettes
- Off-line lifting bale and upper cassette rotator for easy cleaning and service of cassette
- Patented roll cleaning process to quickly and easily scrub work rolls between coils
- Lateral tilt to compensate for differences in material properties from edge to edge
- AutoFlat® automatic shape control system
- Job and product recipe storage
- Shape data logging system that records the processing history of coils
- Solvent spray systems designed to reduce oxide buildup in aluminum applications and enhance the roll-cleaning process for specific use cases
- S-loop and U-loop systems for CTL, laser blanking and press feed operations
- Pinch roll, peeler table, edge guide and hold-down roll solutions for efficient coil threading from the decoiler
- Comprehensive entry equipment package, including coil car, decoiler and shear
- Edge trimmer and scrap chopper options available at the entry or exit of the leveler
