Designers and Builders of Innovative Processing Equipment
Whether you're struggling with labor shortages, need to scale production, or face a complex assembly challenge, Machine Concepts is ready to help you solve it. We specialize in automating multi-step assembly processes, from low-volume specialty applications to high-volume production environments.
Have a project in mind?
Your challenge is unique. At Machine Concepts, we collaborate directly with your engineering and production teams to design, build, and integrate a custom automated assembly line tailored to your specific requirements, production volume, and facility constraints. We integrate the right technology for your application — robotic arms, vision systems, fixturing for robotic welding and assembly, and robotic material handling.
Industries and applications we've automated include:
- Engine transmission assembly
- Automotive component assembly and installation
- Stamped part assembly with integrated press automation
- Post-press part organization, banding, and packaging
- Clenching – A cold metal joining method that interlocks multiple layers of sheet metal without heat, hardware or consumables.
- Bolt Placement – Picking, orienting and placing bolts or fasteners at precise locations before torquing to ensure consistent position and eliminate manual handling.
- Bowl Feeders – A vibratory feeding system that orients and delivers small components to a robot or automated station to keep the line moving without manual feeding.
- Torquing – Applying precise, measurable torque automatically to fasteners that hand torquing cannot replicate at volume.
- Trim and Drill – A secondary finishing process that uses a robot to trim excess material and drill precision holes in formed parts at high volumes.
- Welding – Robotic MIG, TIG, spot and laser welding with consistent arc control, speed and heat input, delivering quality welds at production speeds that manual welding can't match.
- Soldering – Automated soldering that maintains consistent temperature and solder quality from one cycle to the next.
- Torch Monitoring – Tracking welding or cutting torch condition in real time to catch alignment issues or degradation before quality issues or unplanned stoppages arise.
- Press Force Monitoring – Measuring the force applied during press operations to confirm correct part seating and detect defects before they move down the line.
- Leak Testing – Automated pressure or vacuum testing of assemblies to verify seal integrity and catch defects.
- Fastening – Automated fastener installation that delivers consistent depth and installation force, eliminating the variability of manual operation.
- High-Speed Pick & Place – Retrieving and placing parts at high production speeds that manual processing can't replicate.
- Vision Inspection – A camera-based system that verifies part presence, orientation, feature location and quality in real time, catching errors before they affect downstream processes.
Sheet metal assembly is one of the most technically demanding processes to automate. Tight tolerances, complex geometry and multi-step sequences involving forming, bending, fastening and welding leave little to no margin for error. And in a high-production environment, that leaves no room for downtime, either.
Machine Concepts' engineers design and build fully integrated sheet metal assembly solutions tailored to your part geometry, material spec, production volume goals and line layout.
Our automated sheet metal assembly capabilities include:
- Servo panel bending and forming integration
- Servo-driven press and forming operations
- Robotic riveting, clenching and fastening
- Automated MIG, TIG and spot welding
- Vision-guided part placement and in-process quality inspection
- Custom fixturing and automated part handling between stations
- End-of-line testing and verification
Whether you’re scaling up production, solving a labor challenge, or assembling something that’s never been automated before, we’re ready to help you get there. Automated assembly lines use mechanized equipment, robotics, and software to assemble products with minimal human intervention, increasing efficiency, consistency, and safety. Benefits of an automated assembly line include”
- Increased efficiency and speed
- Improved quality and consistency
- Enhanced safety
- Cost savings with reduced labor costs, less waste, and increased productivity
Why Machine Concepts?
Our technical knowledge spans metal forming, welding technology, vision systems, robotics, and custom process equipment — and we handle everything from concept through commissioning. We'll recommend the most reliable and cost-effective solution for your application. Our job is to see you succeed.
We'd be happy to answer your questions or start a quote.
