Let our experienced team of robotics systems integrators solve your production, quality or ergonomic issues with an automated industrial robotic system customized to meet your specific manufacturing needs.
We’ll evaluate your current production process to optimize existing assets and incorporate new technologies that will elevate your operations.
Robotic integration is the process of merging industrial robots used in manufacturing production lines to maximize efficiency, improve quality and consistency, reduce cycle times, boost throughput and reduce labor challenges, especially in difficult-to-fill manufacturing jobs.
The use of robotics for manufacturing is vital to achieving the type of production speed and efficiency necessary for industries such as Tier 1 and Tier 2 automotive, appliance manufacturing, and packaging. Robotic implementations can include multi-axis robotic arms as well as collaborative robots that work alongside employees. All can be customized to fit your existing lines, and employees are trained to program the robots. Typical industrial robot applications include:
- Material Handling
- Assembly
- Welding
- Inspection and Testing
- Material Cutting
- Material Removal
- And More
The process begins with a conceptual design and an ROI study to identify the robotic solution that best fits your needs.
From there, Machine Concepts will design and engineer a customized, innovative solution to help you increase productivity and quality, decrease production costs and improve operator safety. Our team of engineers, skilled machinists and project managers partners with you from concept to installation and operation.
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- Turnkey Robotic Cells – Design to Startup
- Automated Packaging Systems
- Robotic Welding and Joining Systems
- Robotic Part Handling Systems
- Re-Tooling Existing Cells
- Retrofitting or Reprogramming Existing Cells
- Assembly Automation
- Designing and Building End Effectors
- Integrating with New and Existing Equipment
- Programming Changes and Modifications
- Model Changes with Modification or Redesign to the End Effector
Customer Success Story
Powering Growth: A Customer Success Story
An appliance manufacturer struggling with significant operational challenges in its existing cut-to-length (CTL) line reached out to Machine Concepts for help. Machine Concepts worked closely with the company to build a customized CTL line integrated with advanced automation and precise cutting and material handling systems. The result? A reliable, flexible system tailored to the manufacturer’s needs and growth plans.
Why Partner with Machine Concepts for Robotics Integration Systems
Experience: Our mechanical and electrical engineers and technicians have extensive experience integrating a variety of processes, including material handling, assembly, and operations such as deburring and measuring.
Knowledge: We are well-versed in a variety of PLCs, including Allen-Bradley and Mitsubishi. Our robot programmers handle PLC and HMI programming to streamline integration.
Diverse capabilities: We are a Fanuc-authorized system integrator of IR Vision and Cognex vision systems. Our CAD software capabilities include Solidworks, Inventor and AutoCAD, and we have expertise using Fanuc robot simulation software, Allen-Bradley and Mitsubishi PLCs and HMI screens.
Innovation: We use simulation software to model a customer’s robot cell, enabling us to pre-program a new robot or modify an existing robot before installation, reducing production downtime for the required changes.
Designed and built by Machine Concepts, this video shows the automation of a production line using multiple industrial robots and supporting equipment. We worked with other OEM suppliers to integrate the equipment as efficiently as possible at the customer’s facility.
We’re ready to answer your questions or start a quote for your next project.
