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Scrap Choppers and Handlers - Machine Concepts

High-Quality, Reliable Scrap Handling Solutions

Machine Concepts specializes in custom-designed scrap choppers to accommodate all your slitting and side-trimming scrap handling needs. Investment for these systems typically ranges from $300K to $400K, depending on your application requirements. Our capabilities include new machine development, upgrades and retrofits into existing lines. We’re committed to delivering high-quality, reliable scrap-handling solutions, including scrap ballers and scrap winders, that meet your operation's unique needs, ensuring optimal performance and productivity.

SCRAP CHOPPERS

Standard Features

  • Dual drum with raked blade cutting action – optional straight blade available
  • True elliptical knife profile to maintain constant knife clearance throughout the cut
  • Each knife has four cutting edges
  • Quiet operation and reduced peak drive torque
  • Arbors supported on both sides of cut via precision tapered roller bearings
  • Easy access, setup and maintenance of knives
  • Customized self-threading scrap chutes
  • Broad gauge range with no setup change
  • Shorter scrap lengths
  • Anti-backlash helical gearing
  • Heavy-duty welded steel housings
  • New machine development, upgrades and retrofits into existing lines and/or installations

Rebuilds and Upgrades

Machine Concepts has extensive experience rebuilding and upgrading all types of scrap choppers. When required, we can engineer solutions to retrofit existing machines for improved performance and reliability.

Our rebuild process includes:

  • On-site baseline inspection to assess condition and collect operational data before teardown.
  • Complete pre-rebuild inspection and reporting, including endplay, breakaway torque, knife gaps, and arbor lift measurements, all documented for customer records.
  • Precision measurements of arbors, runouts, housing bores, and bearing alignments compared with original print specifications.
  • In-house inspection of precision bearings and grinding of bearing spacers to achieve proper preload or endplay for accurate knife gaps.
  • Reassembly with new bearings and seals to ensure correct knife height and gap setup.
  • Anti-backlash spacers measured and ground to maintain consistent cutting performance during operation.
  • Extended test runs and final inspections to verify performance and provide run-in data to the customer.

These services restore your scrap chopper to like-new condition and extend its operating life. View the full rebuild process and details in our scrap chopper brochure.

Rebuild Before and After Shots

Before and After Rebuild

Why Choose Machine Concepts

Machine Concepts combines engineering expertise with in-house manufacturing to deliver reliable, high-performance coil processing equipment. Our engineers handle complete mechanical and electrical design for both new and retrofit projects.

Using advanced 2D and 3D CAD modeling, we ensure every component fits and performs as intended. All machining, assembly and wiring are completed in our Ohio facility, where every system goes through testing for quality assurance.

Customized Choppers for Slitting Line Application

Customized Choppers for Slitting Line Applications

Customized Replacement Chopper Heads

Customized Replacement Chopper Heads

Retractable Chopper for Existing Heavy Gage Slitting Line

Retractable Chopper for Existing Heavy Gauge Slitting Line

Chopper for Existing Heavy Gage Narrow Width Slitting Line

Chopper for Existing Heavy Gauge Narrow Width Slitting Line

Scrap Choppers

Custom-designed scrap choppers to accommodate slitting and side trimming scrap handling needs

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