At Machine Concepts, we have extensive expertise in designing and manufacturing high-performance tension levelers. Our advanced tension levelers are engineered to precisely control and elongate metal strips, ensuring optimal flatness for demanding applications.
Operators simply input material parameters and the desired elongation, and our intelligent control system automatically configures the leveler to achieve the target elongation. The system continuously measures elongation and dynamically adjusts to maintain accuracy, delivering consistent, laser-flat material.
Tension leveling effectively removes shape defects such as edge wave, center buckle, quarter buckle and dents. Our tension levelers are available as standalone coil-to-coil lines or seamlessly integrated into galvanizing, coil coating, slitting and edge-trim lines.
- Various roll configurations
- Quick change leveler roll module
- Process metal strip up to 96” wide
- Gauge range 0.005”-0.100”
- Anti-Cross-bow Roll to remove unwanted crossbow induced in the strip
- The motors incorporate “regenerative drive” capabilities, meaning they have the ability to generate electricity that is then used to supplement the energy required for the exit bridle drive motors. This greatly reduces the energy costs to operate the system.
- Exit Pinch Roll System to generate required leveling tension without utilizing power from the recoiler
- Shape measurement systems to monitor shape and automatically control elongation based on the input specifications
- Entry uncoiler
- Exit recoiler
- Slitter or edge trimmer with scrap choppers
- Solvent spray system for reducing oxidation buildup
Customer Success Story
