The Customer Challenge A leading appliance manufacturer faced significant operational challenges with their existing cut-to-length (CTL) line. As demand for their products grew, the limitations of the current system became increasingly apparent. They sought to modernize the line by integrating new technologies aimed at enhancing quality, efficiency and scalability.
The Customer Challenge A major appliance manufacturer was looking to add a new line to assemble four different-sized boxes and package appliances in those boxes. Manual packaging of these large appliances was time-consuming and strenuous, usually requiring six employees to select the right size box, fold it, put it over the appliance, label it and
The Customer Challenge In the dynamic world of aluminum supply, staying at the forefront of technology is not just an advantage; it’s a necessity. An aluminum supplier looking to replace and upgrade its slitter and rewind ironing roll assembly in an existing light gauge coating line turned to Machine Concepts to overcome these challenges:
The Customer Challenge An appliance manufacturer partnered with Machine Concepts to design and build a custom automated cell for a new product and to incorporate into its existing product process. The automated routing cell was designed with low changeover time in mind and less operator intervention. The company could not achieve the desired volumes with
THE CUSTOMER CHALLENGE A growing manufacturer in the automotive industry was seeking a more efficient, continuous lead casting line to achieve higher productivity in its new manufacturing plant. For the project, the company needed a vendor to supply all the terminal equipment after the rolling mill and, most importantly, to engineer the equipment specifically for
THE CUSTOMER STORY Polytech America LLC, a film and sheet-metal lamination company that uses its industry-leading technology to produce traditional and easy-open food, soda, and aerosol cans, was relocating from Florida to Canton, Ohio, to gain a more powerful regional presence in its highest distribution area. The relocation to a new production facility presented an
THE CUSTOMER CHALLENGE ABB, a manufacturer of motor laminations for the electric motors industry, needed a new process for its lamination production line that eliminated inefficiencies caused by the lamination chutes. Hundreds of inches of motor lamination would go through the chutes before an inspection by an operator. If there was a quality issue, it
THE CUSTOMER CHALLENGE To increase efficiency, an electric automobile manufacturer contracted Machine Concepts to design and build two Automated Automotive Window Assembly Systems to produce install-ready window assemblies for electric automobiles. The push-button operated system attaches weather seal gaskets and installs clips to side and rear window panels.
THE CUSTOMER CHALLENGE Pacesetter, a leading provider of galvanized, prepaint, cold-rolled, aluminized and stainless steel, was in need of an advanced precision roller leveler that provided versatility and increased production numbers at its NSPS facility in Houston, Texas. Having already had a successful partnership with Machine Concepts on a precision roller leveler, the Pacesetter team
THE CUSTOMER CHALLENGE As part of a recent expansion project, JW Aluminum in Goose Creek, South Carolina, was in need of a new wide tension leveler to process wider coils that were now produced by its new melters, caster and mill. JW Aluminum turned to Machine Concepts.
